Mobile Crushers for Construction Waste Recycling
- High logistics and transportation costs.
- Strict environmental fines and zoning restrictions.
- Wasted potential of reusable raw materials.
- 7-in-1 Design: Integrates feeding, crushing, and screening.
- Quick Road Transit: Easy to transport between different work sites.
- Hydraulic Support Legs: Fast installation without the need for concrete foundations.
- Equipment: K Series Mobile Impact Crusher + Mobile Screen.
- Output Size: 0-10mm, 10-20mm, 20-30mm.
- Result: The iron separator effectively removed rebar. The recycled aggregate was immediately used as the sub-base for the new road, saving the client over $100,000 in material and transport costs within the first six months.
- Raw Material Analysis: If the waste contains a lot of rebar, an Impact Crusher (like our CI5X series integrated on a mobile frame) is preferable due to its crushing principle which helps separate steel from concrete.
- Capacity Needs: We offer models ranging from 40 tons per hour to over 400 tons per hour.
- Power Supply: Determine if you have access to grid electricity or if you require a diesel-electric dual-power switch for remote sites.
- Regular Inspection: Check the wear of the blow bars (on impact crushers) or jaw plates daily. construction waste can be abrasive.
- Lubrication: strictly follow the lubrication schedule provided in the Liming Heavy Industry user manual.
- Belt Tension: Ensure conveyor belts are properly tensioned to prevent slippage during heavy loads.
In the era of rapid urbanization, the management of construction and demolition (C&D) debris has become a critical challenge. For contractors and investors, the most effective solution lies in on-site processing using mobile crushers for construction waste recycling. As a leading manufacturer with decades of experience, Liming Heavy Industry provides robust mobile crushing stations that transform piles of concrete, brick, and asphalt into valuable recycled aggregates, ensuring high efficiency and substantial returns on investment.
The Industry Challenge: Why Traditional Methods Fail
Traditionally, construction waste was transported to landfills, incurring high transportation costs and dumping fees. Moreover, environmental regulations are becoming stricter globally, limiting landfill usage. The pain points are clear:
The solution is to process materials directly on-site. By utilizing a portable concrete crusher, you eliminate freight costs and produce immediately usable aggregate for road base or brick making.
Our Solution: Liming Heavy Industry Mobile Series
At Liming Heavy Industry, we have engineered specific solutions tailored for the recycling sector. Our mobile stations are designed to handle materials containing rebar and varying hardness.
1. K Series Mobile Crushing Plant
The K Series Mobile Crushing Plant is our flagship wheel-mounted solution. It offers exceptional flexibility and is ideal for urban construction sites where rapid setup is required. It can be configured with a Jaw Crusher for primary crushing or an Impact Crusher for secondary crushing and shaping.
2. NK Series Mobile Station
The NK Series represents the next generation of mobile technology. It features a modular design and intelligent control systems, making it the superior choice for large-scale construction waste recycling projects requiring high automation.
3. LD Series Tracked Mobile Crusher
For distinct terrain challenges, such as wet ground or climbing slopes, our crawler-based LD Series ensures that the machine can travel to the most difficult corners of a demolition site.
Technical Comparison: Wheel-Type vs. Crawler-Type
Choosing the right mobile crusher depends on your specific project needs. Below is a comparison to help you decide.
| Feature | K Series (Wheel-Mounted) | LD Series (Crawler-Mounted) |
|---|---|---|
| Mobility | Towed by truck; fast on highways. | Self-propelled; excellent for rough terrain. |
| Setup Time | Short (Hydraulic legs). | Immediate (Drive off and crush). |
| Cost Efficiency | Lower initial investment. | Higher cost, but higher autonomy. |
| Ideal Application | Urban demolition, flat sites, road construction. | Mining, wetlands, mountainous demolition sites. |
Success Case: Road Demolition Project in Southeast Asia
A major infrastructure company utilized Liming Heavy Industry’s K Series Mobile Impact Crushing Station for a road renovation project. The raw material consisted of concrete blocks and asphalt with embedded steel bars.
Buying Guide: How to Select the Right Configuration
When investing in mobile crushers for construction waste recycling, consider the following:
Installation and Maintenance Guidelines
To ensure the longevity of your Liming equipment:
FAQ: Common Questions About Mobile Recycling Plants
Q1: Can the mobile crusher handle reinforced concrete with iron bars?
A: Yes. Our mobile stations, especially those equipped with Impact Crushers, are designed to separate concrete from steel. An optional magnetic separator can be installed to automatically remove the iron bars from the conveyor belt.
Q2: What is the ROI period for a mobile recycling plant?
A: While it varies by region and market, most customers see a return on investment within 6 to 12 months due to the dual savings on dumping fees and raw material purchase costs.
Q3: Does Liming provide spare parts?
A: Absolutely. Liming Heavy Industry guarantees the supply of original spare parts for all our models, including K Series and NK Series, ensuring minimal downtime.
Q4: How long does it take to install the K Series mobile station?
A: The K Series is designed for “quick parking.” Once on site, the hydraulic legs can be set up, and the machine can be operational within a few hours to a day.
Q5: Is it possible to switch between electric and diesel power?
A: Yes, many of our mobile configurations support dual-power systems, allowing you to use grid electricity to save costs or diesel generators when working in remote areas.
Investing in mobile crushers for construction waste recycling is not just an environmental choice; it is a smart business strategy. With Liming Heavy Industry, you gain a partner committed to technology, durability, and your profitability. Our K Series, NK Series, and LD Series machines stand ready to turn your construction waste into a valuable asset.
