Mobile Crusher for Iron Ore Processing in the Philippines

Introduction
The Philippines, a mineral-rich nation with vast iron ore reserves, demands efficient and flexible processing solutions to meet global market needs. Liming Heavy Industry, a leader in crushing and screening technology, offers state-of-the-art mobile crushers tailored for Philippine iron ore mining.

Why Mobile Crushers Are Essential for Philippine Iron Ore

1. Remote Mine Accessibility:
   • Over 70% of Philippine iron ore deposits are in rugged, off-grid areas (e.g., Surigao, Samar). Liming’s K Series Mobile Plants operate without fixed infrastructure.
2. Cost Efficiency:
   • On-site crushing reduces transport costs by 30–50%, critical for low-grade ore profitability.
3. Scalability:
   • From small-scale magnetite mines to large hematite operations, Liming’s modular designs (e.g., K3 to K7 Series) adapt to varying demands.
4. DENR Compliance:
   • Integrated dust suppression and noise reduction meet strict environmental standards.

Liming Mobile Crushers: Technical Specifications & Workflow

1. Primary Crushing: C6X Jaw Crusher

• Feed Size: Up to 1,500mm (post-blasting chunks).
• Output Size: Adjustable 150–300mm.
• Capacity: 400–600 TPH (tonnes per hour).
• Key Features:
  • Hydraulic wedge discharge for clog-free operation.
  • Reinforced Mn-steel jaw plates (1,200+ hour lifespan).

2. Secondary Crushing: VSI6X Impact Crusher

• Feed Size: ≤300mm.
• Output Size: 0–30mm (adjustable via rotor speed).
• Capacity: 350–450 TPH.
• Key Features:
  • Four-port rotor for uniform shaping.
  • Anti-clogging design for wet ore during monsoons.

3. Integrated Screening: K Series Mobile Plant

• Model: K3-280 (for 200–400 TPH) or K7-500 (500–800 TPH).
• Screening Layers: 3-layer vibrating screen (10mm/30mm/50mm mesh).
• Mobility: Hybrid power (diesel + electric) for fuel savings.

Case Study: 45% Cost Reduction in Surigao del Norte

Client: Mid-sized magnetite mine exporting to China and Japan.
Challenges:

• High transport costs due to 120km haulage to ports.
• Monsoon rains caused downtime in traditional setups.

Solution:

• Equipment: Liming K3-280 Mobile Plant with C6X160 Jaw Crusher + VSI6X1263 Impact Crusher.
• Process:
  1. Feed: 800–1,200mm raw ore → C6X crushes to 150–300mm.
  2. Secondary Crushing: VSI6X refines to 0–30mm (95% efficiency).
  3. Screening: 3YK3075 screen separates 0–10mm (40%), 10–30mm (55%).

Results:

• Output: 380 TPH sustained (22,800 tons/week).
• Cost Savings:
  • Transport costs reduced by 45% via on-site processing.
  • Jaw plate replacement interval extended to 1,200 hours (vs. industry 800 hours).
• Uptime: 98.5% despite heavy rains, thanks to IoT predictive maintenance.

How to Choose the Right Liming Mobile Crusher

1. Ore Type:
   • Magnetite (hard, abrasive): Prioritize C6X Jaw Crusher + VSI6X Impact combo.
   • Hematite (softer): K Series with single-stage VSI6X may suffice.
2. Site Conditions:
   • Remote areas: Opt for hybrid-powered K3/K7 plants.
   • High moisture: Select VSI6X with anti-clogging rotors.
3. Budget:
   • Entry-level: K3-280 (~$250,000 USD).
   • High-capacity: K7-500 (~$750,000 USD) with leasing options.

Maintenance Tips for Philippine Conditions

1. Daily:
   • Check C6X jaw plate wear (use Liming’s laser thickness gauge).
   • Clean VSI6X rotor tips to prevent ore buildup.
2. Monthly:
   • Replace hydraulic filters to combat tropical humidity.
   • Inspect K Series chassis for corrosion resistance.
3. Software:
   • Enable Liming’s IoT Remote Monitoring for real-time alerts on bearing temperature and vibration.

FAQs About Liming Mobile Crushers

Q: Can Liming crushers process lateritic iron ore?
A: Yes! The VSI6X’s “rock-on-rock” crushing is ideal for laterite’s clay-rich composition.

Q: What’s the lead time for delivery to the Philippines?
A: Standard K3/K7 plants ship in 8–12 weeks, with local assembly support in Manila.

Q: Are spare parts available locally?
A: Liming stocks wear parts (jaw plates, rotors) in Cebu and Davao warehouses.

Conclusion

For Philippine iron ore miners, Liming Heavy Industry’s mobile crushers offer a perfect blend of mobility, durability, and DENR compliance. Whether processing magnetite in Surigao or hematite in Luzon, Liming’s C6X Jaw Crusher, VSI6X Impact Crusher, and K Series Mobile Plants deliver unmatched ROI through reduced costs and maximized uptime.